{"id":9399446798613,"title":"3D Printing Core Complex Geometry Mold with Complex Design","handle":"3d-printing-core-complex-geometry-mold-with-complex-design","description":"

Model NO.: 14
Mould Cavity: Single/Multi Cavity (Optimized for Dual Material)
Plastic Material: Hybrid: 3D Printed Core + Traditional Steel
Application: Car, Electronic, Automotive, Medical, Aerospace, Complex Components
Runner: Hot Runner
Design Software: UG
Installation: Fixed
Certification: TS16949, ISO, ISO 13485:2016, IATF 16949:2016, ISO 9001:2015
Standard: HASCO
Customized: Customized
Shaping_Mode: 3D Printed Core Injection Mould
Tolerance: ±0.02mm (3D Printed), ±0.01mm (Machi)
Lead Time: 8-14 Weeks
Production Capacity: 60 Mould Per Month
Factory_Introduction: Shun Hing Industrial International Limited integrates cutting-edge 3D printing technology with traditional mold-making expertise to create complex mold cores impossible to achieve through conventional machining. Our facility features advanced metal 3D printing equipment including DMLS and SLM systems capable of producing intricate internal geometries and conformal cooling channels. Our engineering team has extensive experience in additive manufacturing design, including topology optimization, conformal cooling design, and hybrid manufacturing techniques. With comprehensive post-processing capabilities and advanced quality control systems, we provide innovative mold solutions for complex applications requiring superior cooling efficiency and design flexibility.
Product_Specific_Details: Our 3D printed mold cores enable complex internal geometries, conformal cooling channels, and innovative designs impossible to achieve through traditional machining methods. Advanced additive manufacturing techniques create optimized cooling channels, complex undercuts, and integrated features within single components. Specialized capabilities include conformal cooling design, topology optimization, and hybrid manufacturing combining 3D printing with traditional machining. Our 3D printed cores undergo comprehensive validation including dimensional verification, cooling efficiency testing, and long-term durability assessment. Applications include complex automotive components, medical device housings, aerospace parts, and innovative consumer products requiring advanced cooling and complex geometries.
Product_Name: 3D Printing Core with Complex Design
Material: Hybrid: 3D Printed Core + Traditional Steel
Shaping_Mode: 3D Printed Core Injection Mould
Tolerance: ±0.02mm (3D printed), ±0.01mm (machined)
Mould_Cavity: Single/Multi Cavity (optimized for dual material)
Certification: ISO 13485:2016, IATF 16949:2016, ISO 9001:2015, TS16949
Applications: Automotive, Medical, Aerospace, Complex Components
Lead_Time: 8-14 weeks
Manufacturing Services: Precision tooling, plastic injection molding, machining parts, product assembly, In-Mold Labeling (IML), surface treatment, complete project management from design to delivery.
Industries Served: Healthcare products, medical devices, automotive components, household electronics, portable electronic products, earphones, precision industrial components.
Tooling Precision Capability: 0.01mm accuracy using five-axis CNC machining centers and Moore Jig Grinding Machines with 2Î¼m precision. EROWA positioning system ensures tolerances no greater than 2Î¼m between jig and machine interfaces.
Tooling Development Time: 4-8 weeks (Simple molds: 4-5 weeks, complex multi-cavity molds: 6-8 weeks).
Mold Life Expectancy and Warranty: Standard warranty is 500,000 shots for production molds.
Production Capacity (Molds): Up to 80 molds per month.
Production Capacity (Plastic Parts): More than 10 million plastic parts per month.
Assembly Lines: 5 assembly lines with 120 skilled workers, producing an average of 150,000 products per month.
Quality Assurance: Full Automatic CMM measurement systems, RFID tracking, all servo motor injection machines (over 99% imported from Japan, 0.01mm stroke accuracy).
Production Lead Time: 2-3 weeks for injection molded parts after tooling completion, 3-4 weeks for complete assembly projects. Rush orders: 1-2 week delivery.
Trade Terms: Ex-works Dongguan, FOB Shenzhen, FOB Hong Kong.
Payment Terms: T/T or L/C at sight. Tooling: 50% deposit, 30% at first trial, 20% upon approval. Production: 30% deposit, 70% balance before shipment.
Shipment Documents: Commercial Invoice, Packing List, Certificate of Origin, Quality Inspection Report, specific industry certificates.
Design and Engineering Support: Over 100 engineering and technical personnel providing ME design, DFM optimization, prototyping services, design for manufacturing consultation.
Turnkey Projects: One-stop solutions including product design, prototyping, tooling, injection molding, surface treatment, assembly, supply chain management for complementary components.
Project Management Support: Dedicated project managers coordinate all aspects, provide updates, manage timelines, ensure quality standards. Mechanical Engineering support in-house.
Materials Worked With: ABS, PC, PA, POM, TPU, engineering plastics (PESU, COC, PEEK, PCTG), medical-grade materials.
Surface Treatments: Spray painting, screen printing, In-Mold Labeling (IML), texture finishing, various cosmetic treatments.
Prototyping Services: Rapid prototyping using 3D printing, CNC prototype, rapid tooling techniques.
Quality Issue Handling: Comprehensive quality records, root cause investigation, corrective actions, replacement parts/products.
Material Certificates and Test Reports: Complete material traceability, test reports, certificates of compliance.
Minimum Order Quantity (MOQ) - Plastic Injection Molding: 100-200 pieces.
Minimum Order Quantity (MOQ) - Assembly Products: 3,000 pieces.
Samples: Prototype development services at reasonable costs.
Shipping Regions: Worldwide to all international destinations.
Exclusivity/Confidentiality Agreements: Non-Disclosure Agreements (NDAs) and confidentiality agreements available.
Rush Orders: Accommodated whenever possible, typically no additional fees (subject to schedules).
Post-Delivery Support: Comprehensive project records, troubleshooting, maintenance recommendations, future modifications.
Regulatory Approvals: Support for regulatory approvals based on client needs (ISO 13485, IATF 16949 compliance).
Design Changes During Production: Evaluated based on production phase and costs, detailed quotes provided.
Financing/Payment Plan Options for Large Tooling Investments: Negotiable on a case-by-case basis.
Delays Due to External Factors: Communication of potential delays, alternative material suggestions, minimize disruptions.

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